Example of Zone Chart

A quality engineer wants to determine whether a steel bar cutting process is in control. The engineer measures the length of five steel bars for ten shifts.

The engineer creates a zone chart to monitor the length of steel bars.

  1. Open the sample data, SteelBarLength.MWX.
  2. Choose Stat > Control Charts > Variables Charts for Subgroups > Zone.
  3. From the drop-down list, select All observations for a chart are in one column, enter Length.
  4. In Subgroup sizes, enter Subgroup ID.
  5. Click Zone Options, then select the Weights/Reset tab.
  6. Check Reset cumulative score after each signal.
    If you investigate and correct your process when it is out-of-control, it is appropriate to reset the cumulative score.
  7. Click OK in each dialog box.

Interpret the results

For the steel bar length data, subgroup 5 has a cumulative score of 8, and subgroup 10 has a cumulative score of 8. The manufacturing process is out of control.

Test Results for Zone Chart of Length

TEST. Cumulative score greater than or equal to zone 4 score.
Test Failed at points:  5, 10