In This Topic
Individuals Chart of Subgroup Means
The Individuals (I) chart plots the subgroup means. The center line is an estimate of the average of the subgroup means. The control limits, which are set at a distance of 3 standard deviations above and below the center line, show the amount of variation that is expected in the subgroup means.
For B/W Capability Sixpack, an I chart is used instead of a Xbar chart because the control limits of the I chart are calculated using the between-subgroup variation, not the within-subgroup variation.
Interpretation
Use the I chart to monitor the mean of your process and determine whether it is stable enough to perform capability analysis.
Red points indicate observations that fail at least one of the tests for special causes and are not in control. Out-of-control points indicate that the process may not be stable and that the results of a capability analysis may not be reliable. You should identify the cause of out-of-control points and eliminate special-cause variation before you analyze process capability.
In this chart, the points vary randomly around the center line and are within the control limits. No trends or patterns are present. The process center is stable enough to perform capability analysis.
Moving Range Chart of Subgroup Means
The MR chart plots the moving ranges of the consecutive subgroup means. The center line is the average of all moving ranges. The control limits, which are set at a distance of 3 standard deviations above and below the center line, show the amount of variation that is expected in the moving ranges.
Interpretation
Use an MR chart to monitor the variation (moving range) of your process and to determine whether it is stable enough to perform capability analysis. In a between/within analysis, the MR chart indicates whether the process variation from subgroup to subgroup (between subgroups) is in control.
Red points indicate observations that fail at least one of the tests for special causes and are not in control. Out-of-control points indicate that the process may not be stable and that the results of a capability analysis may not be reliable. You should identify the cause of out-of-control points and eliminate special-cause variation before you analyze process capability.
In these results, the points vary randomly around the center line and are within the control limits. No trends or patterns are present. The variation of the process is stable enough to perform capability analysis.
Range Chart of All Data
The Range (R) chart plots the subgroup ranges. If the subgroup size is constant, then the center line on the R chart is the average of the subgroup ranges. If the subgroup sizes differ, then the value of the center line depends on the subgroup size, because larger subgroups tend to have larger ranges. The control limits, which are set at a distance of 3 standard deviations above and below the center line, show the amount of variation that is expected in the subgroup ranges.
Minitab displays an R chart is the subgroup size is 8 or less. If more than 50% of the subgroups are the same size, then the most common subgroup size determines the chart. Otherwise, the largest subgroup size determines the chart.
Interpretation
Use an R chart to monitor the variation of a process and determine whether it is stable enough to perform capability analysis. For a between/within analysis, the R chart indicates whether the variation within subgroups is in control.
In these results, the points vary randomly around the center line and are within the control limits. No trends or patterns are present. The process variation is stable enough to perform capability analysis.
S Chart of All Data
The S chart plots the subgroup standard deviations. The center line is the average of all subgroup standard deviations. The control limits, which are set at a distance of 3 standard deviations above and below the center line, show the amount of variation that is expected in the subgroup standard deviations.
Minitab displays an S chart to monitor variation if your subgroup size is greater than or equal to 9. If more than 50% of the subgroups are the same size, then the most common subgroup size determines the chart. Otherwise, the largest subgroup size determines the chart.
Interpretation
Use an S chart to monitor the variation (standard deviation) of your process and determine whether it is stable enough to perform capability analysis. For a between/within analysis, the S chart indicates whether the variation within subgroups is in control.
In these results, the points vary randomly around the center line and are within the control limits. No trends or patterns are present. The variation of the process is stable enough to perform capability analysis.
Tests for special causes
The tests for special causes assess whether the plotted points on each control chart are randomly distributed within the control limits.
Interpretation
Use the tests for special causes to determine which observations you may need to investigate and to identify specific patterns and trends in your data. Each of the tests for special causes detects a specific pattern or trend in your data, which reveals a different aspect of process instability.
- One point more than 3 standard deviations from center line
- Test 1 identifies subgroups that are unusual compared to other subgroups. Test 1 is universally recognized as necessary for detecting out-of-control situations. If small shifts in the process are of interest, you can use Test 2 to supplement Test 1 in order to create a control chart that has greater sensitivity.
- Nine points in a row on same side of center line
- Test 2 identifies shifts in the process centering or variation. If small shifts in the process are of interest, you can use Test 2 to supplement Test 1 in order to create a control chart that has greater sensitivity.
- Six points in a row, all increasing or all decreasing
- Test 3 detects trends. This test looks for long series of consecutive points that consistently increase in value or decrease in value.
- Fourteen points in a row, alternating up and down
- Test 4 detects systematic variation. You want the pattern of variation in a process to be random, but a point that fails Test 4 might indicate that the pattern of variation is predictable.
- Two out of three points more than 2 standard deviations from center line (same side)
- Test 5 detects small shifts in the process.
- Four out of five points more than 1 standard deviation from center line (same side)
- Test 6 detects small shifts in the process.
- Fifteen points in a row within 1 standard deviation of center line (either side)
- Test 7 detects a pattern of variation that is sometimes mistaken as evidence of good control. This test detects control limits that are too wide. Control limits that are too wide are often caused by stratified data, which occur when a systematic source of variation is present within each subgroup.
- Eight points in a row more than 1 standard deviation from center line (either side)
- Test 8 detects a mixture pattern. In a mixture pattern, the points tend to fall away from the center line and instead fall near the control limits.
Capability Histogram
The capability histogram shows the distribution of your sample data. Each bar on the histogram represents the frequency of data within an interval.
The between/within and overall curves on the histogram are normal distribution curves that are generated using the process mean and different estimates of process variation. The between/within curve (dashed black) uses the between/within-subgroup standard deviation, whereas the overall curve (red) uses the overall standard deviation.
Interpretation
Use the capability histogram to visualize your sample data in relation to the distribution fit and the specification limits.
To visually assess the distribution fit, compare the bars in the histogram with the curved fit line. The shape of the data in the histogram should approximately match the curve. To ascertain whether the data follow the distribution, use the results in the probability plot.
In these results, the process data appear fairly centered between the specification limits. However, the process spread is larger than the specification spread, which suggests poor capability. Although most of the data are within the specification limits, there are nonconforming parts below the lower specification limit (LSL) and above the upper specification limit (USL).
Note
To determine the number of nonconforming items in your process use the overall PPM result.
Normal Probability Plot
- Middle line
- The expected percentile from the distribution based on maximum likelihood parameter estimates.
- Confidence bound lines
- The left curved line indicates the lower bounds of the confidence intervals for the percentiles. The right curved line indicates the upper bounds of the confidence intervals for the percentiles.
- Anderson-Darling test statistic and p-value
- The results of a test to determine whether your data follow the distribution.
Interpretation
Use the normal probability plot to assess the requirement that your data follow a normal distribution.
If the normal distribution is a good fit for the data, the points form an approximately straight line and fall along the fitted line that is located between the confidence bounds. Departures from this straight line indicate departures from normality. If the p-value is greater than 0.05, you can assume that the data follow the normal distribution. You can evaluate the capability of your process using a normal distribution.
If the p-value is less than 0.05, your data are not normal and the capability analysis results may not be accurate. Use Individual Distribution Identification to determine whether you must transform the data or fit a nonnormal distribution to perform the capability analysis.
Capability Plot
The capability plot is located at the lower right corner of the Between/Within Capability Sixpack Report.
The capability plot consists of three intervals:
- The between/within interval represents the potential process tolerance and is calculated by six times the B/W (between and within) standard deviation.
- The overall interval represents the actual process tolerance and is calculated by six times the overall standard deviation.
- The specification interval represents the interval between the lower and upper specification limits (LSL and USL.
The process center is shown by the tick mark inside the Overall and B/W process spread intervals. The target, if you have one, is shown by the tick mark inside the specification spread (Specs).
Interpretation
Use the capability plot to visually assess the capability of your process.
Compare the B/W and overall intervals to the specification interval. For a capable process, the B/W and overall intervals should be narrower than the specification interval and centered at the target or center of the specifications.
Compare the process center to the target, if you have one. If the process is centered (on target), the middle tick marks for the specifications and for the process spread are vertically aligned. If the process is not centered, investigate the reasons why.
