Example of Stability Study with a fixed batch factor

A quality engineer for a pharmaceutical company wants to determine the shelf life for pills that contain a new drug. The concentration of the drug in the pills decreases over time. The engineer wants to determine when the pills get to 90% of the intended concentration. Because this is a new drug, the company has only 5 pilot batches to use to estimate the shelf life. The engineer tests one pill from each batch at nine different times.

To estimate the shelf life, the engineer does a stability study. Because the engineer samples all of the batches, batch is a fixed factor instead of a random factor.

  1. Open the sample data, ShelfLife.MTW.
  2. Choose Stat > Regression > Stability Study > Stability Study.
  3. In Response, enter Drug%.
  4. In Time, enter Month.
  5. In Batch, enter Batch.
  6. In Lower spec, enter 90.
  7. Click Graphs.
  8. Under Shelf life plot, in the second drop-down list, select No graphs for individual batches.
  9. Under Residuals Plots, select Four in one.
  10. Click OK in each dialog box.

Interpret the results

To follow the 2003 guidelines of the International Conference on Harmonisation of Technical Requirements for Registration of Pharmaceuticals for Human Use (ICH), the engineer selects a p-value of 0.25 for terms to include in the model. The p-value for the Month by Batch interaction is 0.048. Because the p-value is less than the significance level of 0.25, the engineer concludes that the slopes in the regression equations for each batch are different. Batch 3 has the steepest slope, -0.1630, which indicates that the concentration decreases the fastest in Batch 3. Batch 2 has the shortest shelf life, 54.79, so the overall shelf life is the shelf life for Batch 2.

The residuals are adequately normal and randomly scattered about 0. On the residuals versus fits plot, less points are on the left side of the plot than are on the right side. This pattern occurs because the quality engineer collected more data earlier in the study when concentrations were high. This pattern is not a violation of the assumptions of the analysis.

Method

Rows unused5

Factor Information

FactorTypeNumber of LevelsLevels
BatchFixed51, 2, 3, 4, 5

Model Selection with α = 0.25

SourceDFSeq SSSeq MSF-ValueP-Value
Month1122.460122.460345.930.000
Batch42.5870.6471.830.150
Month*Batch43.8500.9622.720.048
Error3010.6200.354   
Total39139.516     
Terms in selected model: Month, Batch, Month*Batch

Model Summary

SR-sqR-sq(adj)R-sq(pred)
0.59498392.39%90.10%85.22%

Coefficients

TermCoefSE CoefT-ValueP-ValueVIF
Constant100.0850.143701.820.000 
Month-0.136330.00769-17.740.0001.07
Batch         
  1-0.2320.292-0.800.4323.85
  20.0680.2920.230.8183.85
  30.3940.2751.430.1623.41
  4-0.3170.292-1.080.2873.85
  50.0880.2750.320.752*
Month*Batch         
  10.04540.01642.760.0104.52
  2-0.02410.0164-1.470.1524.52
  3-0.02670.0136-1.960.0603.65
  40.00140.01640.080.9354.52
  50.00400.01360.300.769*

Regression Equation

Batch
1Drug%=99.853 - 0.0909 Month
       
2Drug%=100.153 - 0.1605 Month
       
3Drug%=100.479 - 0.1630 Month
       
4Drug%=99.769 - 0.1350 Month
       
5Drug%=100.173 - 0.1323 Month

Fits and Diagnostics for Unusual Observations

ObsDrug%FitResidStd Resid
1198.00199.190-1.189-2.21R 
4392.24292.655-0.413-1.47  X
4494.06993.8230.2460.87  X
R  Large residual
X  Unusual X

Shelf Life Estimation

Lower spec limit = 90
Shelf life = time period in which you can be 95% confident that at least 50% of response is
     above lower spec limit
BatchShelf Life
183.552
254.790
357.492
460.898
566.854
Overall54.790