To create an experiment with 2 or more continuous
factors, 2-level factorial designs are common. To create a 2-level factorial design,
select Estimate main and
interaction effects when all factors have two
levels.
Consider whether you need 1 of 2 types of designs for more specific cases. One case is a
hard-to-change factor. If you have a hard-to-change factor, select Estimate main
and interaction effects when all factors have two levels, and one is
hard to change or Estimate main and interaction effects when some factors are hard to
change. The visible option depends on the number of factors to study.
The other case is an experiment that estimates quadratic effects. Often, a 2-level design
precedes an experiment to estimate quadratic effects because the estimation of quadratic
effects requires more data. To estimate quadratic effects, select Estimate main, interaction and quadratic
effects.
Decision details
The following information defines, main effects, interaction effects, a
hard-to-change factor, and quadratic effects.
What is a main effect?
A main effect is an estimate of the effect of a single factor. For example,
fertilizer company B is comparing the plant growth rate measured in plants
treated with their product compared to plants treated by company A's
fertilizer. In the experiment, fertilizer B has a higher plant growth rate
mean than fertilizer A. The difference in the means is the main effect of
the fertilizer factor.
What is an interaction effect?
An interaction effect is an estimate of the way that the effect of one
factor depends on the value of one or more other factors. For example, if
the levels are wide enough, the effect of time on the quality of a baked
product depends on temperature. When the temperature is so low that the
product is under cooked, then an increase in time increases the quality.
When the temperature is in an acceptable range, an increase in time
decreases the quality because the product burns. The effect of time depends
on the value of temperature.
What is a hard-to-change factor?
A hard-to-change factor is a factor that is difficult to randomize
completely because of time or cost constraints. For example, temperature is
a common hard-to-change factor because adjusting temperature often requires
significant time to stabilize. A split-plot design is a designed experiment
that includes at least one hard-to-change factor. In a split-plot
experiment, levels of the hard-to-change factor are held constant for
several experimental runs.
What are quadratic effects?
A quadratic effect is a term that allows the effect of a continuous factor
on the response to change depending on the level of the factor. For example,
if the levels are wide enough, the effect of temperature on the quality of a
baked product is quadratic. When the temperature is so low that the product
is under cooked, then an increase in temperature increases the quality. When
the temperature is in an acceptable range, an increase in temperature
decreases the quality because the product burns. The effect of temperature
depends on the value of temperature.
Response surface with no quadratic effects
Response surface with quadratic effects
To collect data as efficiently as possible, many experiments include only 2
levels from continuous factors, even though many more values are possible.
With only 2 levels, quadratic effects are impossible to estimate. Usually,
you estimate quadratic effects in an experiment because you have process
knowledge that the effect exists or because previous experimental runs show
that the effect exists. In designed experiments, you usually select the
important factors and use a small number of center points to check for
curvature before you do an experiment that estimates quadratic effects. The
collection of data to estimate quadratic effects when no quadratic effects
are present increases the cost of the experiment without providing more
information.